Most of Bob is wood, but his shoulders and dome are made from molded fiberglass. I was lucky enough to make a friend in the UK who makes Daleks as well and he was able to cast the two parts from his original mold. His slats are molded plastic that I hand cast and his hemispheres are actually plastic Christmas ornaments. The eye was made from plastic parts that I glued together and his ears are wood and shot glasses.
cool, my dad and I might try to make one as a father doughter project, he's verry exact and I have a friend who's a prop builder I might be able to rangel in to help too. I'll probaly have to build the alic you made becuse I'm a bigger girl then you and it's the bigest moddel frome what I know.
Definitely head to projectdalek.com if you haven't already and read through some of their help forums. That seriously helped the two of us. If you have any questions please feel free to ask! I'll do my best to answer them to the best of my ability